Shut-off Valves Aseptomag® AV

Aseptomag® single-seat shut-off valves are used for the controlled opening and closing of pipelines in UltraClean and Aseptic processing plants.

Shut-off Valve Aseptomag® AV – standard execution

A welded stainless steel bellows is used to hermetically seal the product area from outside contamination. This special design and the durable valve seat seal made of Tefasep® enables optimum process and product safety.

Main Components

Housing
Housings for shut-off valves are available with two or three port connections. The valves are produced with standard butt-weld connections by default. Mixed port connection sizes as well as various aseptic pipe connections are available upon request.

Internal Assembly
The internal assembly is available with a shrunk or screwed valve seat seal. In addition to the standard sealing material Tefasep®, other material options such as PTFE and EPDM are also available.

Actuator
The standard version of the pneumatic actuator is designed as spring-closing / air-opening (NC). Other available options are: air-closing / spring-opening (NO), with additional seat lifting function (AZ) and manual drive (HK).

Clamp
Due to its solid construction, the GEA Aseptomag clamp enables a pressure stable and safe connection of the main components. The special design with three segments allows a service-friendly handling of the component, even under tight space conditions.

Feedback units
Aseptic shut-off valves can be either equipped with open feedback units or T.VIS® feedback systems by default. Feedback units from third party suppliers can be mounted via specially designed adaptors.

Technical Data of standard execution

Item Size
Nominal pressure valve 10 bar
Closing pressure approx. 6 bar (depending on valve size)
Control air pressure 6 bar
Hermetic sealing element Stainless steel bellows
Valve seat seal material Tefasep®
Housing seal Silicone
Surface quality in product area Ra ≤ 0.8
Material quality in product area AISI 316L / AISI 316Ti
Max. operating temperature 150 °C (302 °F)
Max. sterilization temperature 160 °C (320 °F) for max. 30 min.

Higher closing pressures, other materials, higher surface qualities and higher operating temperatures are available upon request.

Aseptomag® Valve Technology

Double-chamber valve Aseptomag® AXV – valve matrix

Aseptomag® aseptic valves are designed to meet the highest demands for aseptic processes in the dairy, food and beverage industry.

Double-chamber valve Aseptomag® DK – valve matrix with T.VIS® control tops

Aseptic bellows valves distinguish themselves with the uncompromisingly hermetic seal of the valve stem, thereby minimizing contamination risks and maximizing detection possibilities. The Aseptomag® valve line is the equivalent for aseptic processes to the hygienic VARIVENT® valve line and provides everything from shut-off and bottom-seat to mixproof and sampling valves. The valves meet the highest hygienic standards required, such as EHEDG and 3-A standards. Thanks to the modular structure, the Aseptomag® valve line also allows tailor-made valve solutions for specific process requirements (higher closing pressures, special materials, special design, etc). Aseptomag® valves can be equipped with T.VIS® control tops and can therewith seamlessly be integrated into an automated process plant.

Double-chamber valve Aseptomag® DK – valve matrix

Aseptic Applications

For aseptic processes, the following areas have to be considered: Product sterilization, conveying and maintaining sterility, and filling under sterile conditions. Aseptic processes signify high-quality products and/or long shelf-life, produced for specific consumer groups. Besides classic UHT milk products, medical nutrition, baby food, aseptically produced beverages and applications within biotech belong to this hygienic class.

Aseptomag® at a Glance

  • Hermetic sealing by stainless steel bellows
  • Uncompromising detection possibilities
  • Highest aseptic standard
  • Easy and safe maintenance

Sizes *

Valve type Metric Inch OD
Shut-off Valves Aseptomag® AV DN 15 – DN 150 0.75” – 6”
Shut-off Valves Aseptomag® AVBS DN 15 – DN 150 0.75” – 6”
Divert Valves Aseptomag® UV DN 15 – DN 100 0.75” – 4”
Shut-off Valves Aseptomag® AF DN 25 – DN 100 1” – 4”
Control Valves Aseptomag® RV DN 15 – DN 100 0.75” – 4”
Control Valves Aseptomag® RVIN DN 25 – DN 65 1“ – 2.5“
Back-pressure Valves Aseptomag® GD DN 15 – DN 150 0.75” – 6”
Shut-off Valves Aseptomag® AMV DN 06 – DN 10 0.25” – 0.5”
Leakage Valves Aseptomag® LV DN 40 – DN 100 1.5“ – 4“
Leakage Valves Aseptomag® DT DN 40 – DN 100 1.5“ – 4“
Leakage Valves Aseptomag® ADV DN 25 – DN 100 1” – 4”
Double-chamber Valves Aseptomag® DK DN 25 – DN 150 1” – 6”
Double-chamber Valves Aseptomag® DKBS DN 25 – DN 150 1” – 6”
Double-chamber Valves Aseptomag® DDK DN 25 – DN 150 1” – 6”
Double-chamber Valves Aseptomag® AXV DN 25 – DN 150 1” – 6”
Sampling Valves Aseptomag® PV DN 10 – DN 15 0.5” – 0.75”
Steam inlet valves Aseptomag® DE DN 25 – DN 40 1” – 1.5”
* Additional valve sizes and connection standards (i.e. ISO) available upon request
Show Buttons
Hide Buttons
PGlmcmFtZSBzcmM9Imh0dHBzOi8vZWZwcy5nci93cC1jb250ZW50L3VwbG9hZHMvaG90c3BvdC1maWxlcy9oeWdoc3Bpbi9pbmRleC5odG0iICB3aWR0aD0iMTAwJSIgaGVpZ2h0PSIxMDAlIj48L2lmcmFtZT4=
PGlmcmFtZSBzcmM9Imh0dHBzOi8vZWZwcy5nci93cC1jb250ZW50L3VwbG9hZHMvaG90c3BvdC1maWxlcy9oeWdoc3Bpbi1leHRlbmRlZC9pbmRleC5odG0iICB3aWR0aD0iMTAwJSIgaGVpZ2h0PSIxMDAlIj48L2lmcmFtZT4=
PGlmcmFtZSBzcmM9Imh0dHBzOi8vZWZwcy5nci93cC1jb250ZW50L3VwbG9hZHMvaG90c3BvdC1maWxlcy9oeWdoc3Bpbi1ob3BwZXIvaW5kZXguaHRtIiAgd2lkdGg9IjEwMCUiIGhlaWdodD0iMTAwJSI+PC9pZnJhbWU+
PGlmcmFtZSBzcmM9Imh0dHBzOi8vZWZwcy5nci93cC1jb250ZW50L3VwbG9hZHMvaG90c3BvdC1maWxlcy9oeWdoc3Bpbi1kb3VibGUtZmxvdy9pbmRleC5odG0iICB3aWR0aD0iMTAwJSIgaGVpZ2h0PSIxMDAlIj48L2lmcmFtZT4=


Dear partners,

We would like to inform you that in the framework of preventive measures aimed at effectively addressing the spread of “Covid19” disease and in accordance with the National Public Health Organization guidelines (https://eody.gov.gr/), our company is committed to ensure public health, safety of its partners and employees. Therefore we have recommended the fulfillment of our employees' tasks through teleworking.

The duration of this measure is initially set from 17.03.2020 to 30.04.2020

The design provides full operation, but due to special conditions, delays in specific tasks or communication may occur.

Our company will strive to keep its operation uninterrupted and secure by serving its clientele in ways and timeframes that are judged possible.

We thank you for understanding and we remain at your disposal.


Αγαπητοί Συνεργάτες,

Θα θέλαμε να σας ενημερώσουμε ότι στο πλαίσιο μέτρων πρόληψης με σκοπό την αποτελεσματική αντιμετώπιση εξάπλωσης του κορωνοιού και σύμφωνα με τις οδηγίες υγιεινής & ασφάλειας που έχει ορίσει ο ΕΟΔΥ (https://eody.gov.gr/), η εταιρία μας για να διασφαλίσει τη δημόσια υγεία, την ασφάλεια των συνεργατών και των εργαζομένων της, συστήσαμε την εκπλήρωση των καθηκόντων των εργαζομένων μας, μέσω τηλεργασίας.

Η διάρκεια του συγκεκριμένου μέτρου ορίζεται αρχικά από τις 17.03.2020 έως τις 30.04.2020

Ο σχεδιασμός προβλέπει πλήρη λειτουργία, ωστόσο εξαιτίας των ειδικών συνθηκών, ενδέχεται να παρουσιαστούν καθυστερήσεις σε συγκεκριμένες εργασίες ή και στην επικοινωνία.

Η εταιρία μας θα προσπαθήσει να διατηρήσει αδιάληπτη και ασφαλή την λειτουργία της, εξυπηρετώντας το πελατολόγιο της με τρόπους και σε χρονικά πλαίσια που κρίνονται δυνατά.

Σας ευχαριστούμε για την κατανόηση και παραμένουμε στην διάθεση σας.