Membrane Filtration Pilot Plant G

Model G Membrane Filtration Pilot Plant

The GEA Filtration Model G membrane filtration pilot plant is a pilot-scale plant designed specifically for application development utilizing specialized tubular microfiltration membranes cast on a microporous, sintered stainless steel support structure.

The tubular format, sintered stainless steel membrane is ideally suited to difficult process streams characterized by high viscosity and/or high suspended solids load. The active membrane layer is titanium dioxide (TiO2) making it virtually unaffected by extremes in temperature, pressure or pH. The robust, seal-less and gasket-less module design makes it well suited for organic solvent applications and also allows for aggressive clean-in-place (CIP) with inexpensive, bulk chemicals.

In its base configuration, the Model G is configured with a single recirculation stage but an optional two stage design is also available providing for double the operating capacity. The plant can be operated in semi-batch or continuous feed-and-bleed mode.

All vital process parameters are easily manipulated for effective and efficient process development and optimization.

Standard Features

  • 30 gallon balance tank
  • Feed pump, centrifugal-type with 10 HP TEFC motor
  • Heat exchanger, tubular-type, one each for heating and cooling
  • Temperature and pressure indicators
  • 6″ diameter by 10′ long tubular sintered stainless steel microfiltration module, ¾” diameter flow channels, 0.1 µ nominal pore size, ASME code design and stamp
  • Recirculation pump, centrifugal-type with 20 HP TEFC motor
  • Flow meters, magnetic-type for feed, recirculation and permeate flows
  • Flow meter, mass-type for concentrate flow
  • Control and routing valves
  • Assembled on a tubular stainless steel frame
  • Control panel

Unique Features

  • Designed and built for application development of TiO2 microfiltration membrane material cast on a tubular sintered stainless steel support structure

Optional Features

  • Two recirculation stage design
  • Hazardous area electrical construction
  • Steam sterilization
  • 3/8″ or 3/4″ diameter flow channels
  • 0.02 µ nominal pore size

Utility Requirements

Floor space: 5’W x 14’L x 8’H
Shipping weight: 5,000 lbs
Voltage/PH: 440V/3PH
Total HP: 30 HP
Feed Line Fitting: 1 1/2″ TC
CIP Fitting: 1 1/2″ TC
CIP Flow: 20 – 30 GPM
Drain Fittings: 1 1/2″ TC
Tank Drain: 2 1/2″ TC
Product Outlets: 1 1/2″ TC
Seal Water In: 3/8″ poly
Seal Water Out: 3/8″ poly
Seal Water Flow: 1 – 2 GPM
Cooling In: 1 1/2″ TC
Cooling Out: 1 1/2″ TC
Cooling Flow: up to 10 GPM
Steam In: 3/4″ NPT
Steam Out: 3/4″ NPT
Steam Required: up to 100 pph, 50 psi
Compressed Air Inlet: 1/4″ poly
Air Required: 25 scfm, 80 psi
Caster Mounted: No
Operating Conditions
Membrane area: 4.9 M2
Pressure: up to 150 psi (10 bar)
Temperature: up to 250 degF (120 degC)
Feed Flow: up to 60 GPM (13.6 M3/h)
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Dear partners,

We would like to inform you that in the framework of preventive measures aimed at effectively addressing the spread of “Covid19” disease and in accordance with the National Public Health Organization guidelines (https://eody.gov.gr/), our company is committed to ensure public health, safety of its partners and employees. Therefore we have recommended the fulfillment of our employees' tasks through teleworking.

The duration of this measure is initially set from 17.03.2020 to 30.04.2020

The design provides full operation, but due to special conditions, delays in specific tasks or communication may occur.

Our company will strive to keep its operation uninterrupted and secure by serving its clientele in ways and timeframes that are judged possible.

We thank you for understanding and we remain at your disposal.


Αγαπητοί Συνεργάτες,

Θα θέλαμε να σας ενημερώσουμε ότι στο πλαίσιο μέτρων πρόληψης με σκοπό την αποτελεσματική αντιμετώπιση εξάπλωσης του κορωνοιού και σύμφωνα με τις οδηγίες υγιεινής & ασφάλειας που έχει ορίσει ο ΕΟΔΥ (https://eody.gov.gr/), η εταιρία μας για να διασφαλίσει τη δημόσια υγεία, την ασφάλεια των συνεργατών και των εργαζομένων της, συστήσαμε την εκπλήρωση των καθηκόντων των εργαζομένων μας, μέσω τηλεργασίας.

Η διάρκεια του συγκεκριμένου μέτρου ορίζεται αρχικά από τις 17.03.2020 έως τις 30.04.2020

Ο σχεδιασμός προβλέπει πλήρη λειτουργία, ωστόσο εξαιτίας των ειδικών συνθηκών, ενδέχεται να παρουσιαστούν καθυστερήσεις σε συγκεκριμένες εργασίες ή και στην επικοινωνία.

Η εταιρία μας θα προσπαθήσει να διατηρήσει αδιάληπτη και ασφαλή την λειτουργία της, εξυπηρετώντας το πελατολόγιο της με τρόπους και σε χρονικά πλαίσια που κρίνονται δυνατά.

Σας ευχαριστούμε για την κατανόηση και παραμένουμε στην διάθεση σας.