Alternative protein sources are everywhere. A tremendous amount of effort is being invested in researching and developing new resources and processing methods. GEA customer, Duplaco, has big dreams, which required finding a partner that was willing to invest and who understood what they wanted to achieve.

For Duplaco, located in Hengelo, the Netherlands, cultivating microalgae is about a commitment to producing healthy food. Their Chlorella microalgae has not only a high protein content, but also contain substantial vitamins, minerals, antioxidants, unsaturated fatty acids and dietary fibers.

Microalgae are the smallest plants on Earth – many people come across them in their ponds. We’re producing them here for use as food ingredients and food supplements.”– Marcel Oogink, Owner, Duplaco

The algae are cultivated heterotrophically in fermenters; this method reduces the production footprint. In the first step, the bacteria are removed from the microalgae, which means it is axenic, or bacteria-free. Next, the algae culture is cultivated at a quantity sufficiently large enough for mass production in the fermenter. From there, the Chlorella is harvested and sent to a cooling tank prior to pre-concentration via a GEA centrifuge. A spray dryer converts the concentrated mass into powder which can be pressed into tablet form.

 

Using this process, Duplaco is able to produce Chlorella microalgae in diverse forms, with >10 or >20 percent dry matter, and in either powder or tablet form. This flexibility provides food and feed producers with the best formulation to add to their products.

GEA sales and engineering experts helped Duplaco on their journey by providing expertise and the right equipment to ensure their algae products are high quality and have maximum consistency, while at the same time minimizing Duplaco’s energy costs and production footprint.

We’ve gone from laboratory scale to pilot scale – and now from pilot to full-scale production. GEA has proven to be a partner that thinks alongside and with us.”– Marcel Oogink, Owner, Duplaco

FACTBOX

A rich source of polyunsaturated fatty acids, proteins, enzymes, vitamins, minerals and trace elements, it’s not surprising that algae has become a highly sought after raw material for numerous products in the pharma, chemical and food sectors.

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Dear partners,

We would like to inform you that in the framework of preventive measures aimed at effectively addressing the spread of “Covid19” disease and in accordance with the National Public Health Organization guidelines (https://eody.gov.gr/), our company is committed to ensure public health, safety of its partners and employees. Therefore we have recommended the fulfillment of our employees' tasks through teleworking.

The duration of this measure is initially set from 17.03.2020 to 30.03.2020

The design provides full operation, but due to special conditions, delays in specific tasks or communication may occur.

Our company will strive to keep its operation uninterrupted and secure by serving its clientele in ways and timeframes that are judged possible.

We thank you for understanding and we remain at your disposal.


Αγαπητοί Συνεργάτες,

Θα θέλαμε να σας ενημερώσουμε ότι στο πλαίσιο μέτρων πρόληψης με σκοπό την αποτελεσματική αντιμετώπιση εξάπλωσης του κορωνοιού και σύμφωνα με τις οδηγίες υγιεινής & ασφάλειας που έχει ορίσει ο ΕΟΔΥ (https://eody.gov.gr/), η εταιρία μας για να διασφαλίσει τη δημόσια υγεία, την ασφάλεια των συνεργατών και των εργαζομένων της, συστήσαμε την εκπλήρωση των καθηκόντων των εργαζομένων μας, μέσω τηλεργασίας.

Η διάρκεια του συγκεκριμένου μέτρου ορίζεται αρχικά από τις 17.03.2020 έως τις 30.03.2020

Ο σχεδιασμός προβλέπει πλήρη λειτουργία, ωστόσο εξαιτίας των ειδικών συνθηκών, ενδέχεται να παρουσιαστούν καθυστερήσεις σε συγκεκριμένες εργασίες ή και στην επικοινωνία.

Η εταιρία μας θα προσπαθήσει να διατηρήσει αδιάληπτη και ασφαλή την λειτουργία της, εξυπηρετώντας το πελατολόγιο της με τρόπους και σε χρονικά πλαίσια που κρίνονται δυνατά.

Σας ευχαριστούμε για την κατανόηση και παραμένουμε στην διάθεση σας.