Midleton Distillery

GEA has successfully commissioned the key equipment and distillation process technology, supplied at the heart of the Irish Distillers Pernod Ricard €100 million expansion project at their Midleton Distillery.

Tommy Keane, Head of Distilling Operations, remarked that the expansion was undertaken to meet the projected growth of the Irish whiskey category following a 10-fold increase in Jameson sales over the past 25 years and the fact that the implementation of energy-saving measures would make a very real impact on both production costs and carbon footprint. “We chose to partner with GEA”, said Tommy, “a collaboration in process development over a period of more than 5 years. Together, we were able to modernize our grain distillation and mash cooking operations, whilst preserving the absolutely essential Irish traditions and our unique spirit characteristics.”

Key figures

  • Expansion capacity 64 MLA per annum
  • CO2 reduction 37,000 tonnes p.a.*
  • Fuel savings €5.5 million p.a.
  • Piping installation 8.5 km
  • Instrument loops 800

(*) equivalent for new energy-saving over traditional process, at expansion capacity 

The new Grain Column unit was configured to distil under vacuum, with energy coupling by means of a pressure-vacuum cascade. Although a well-founded technique, the particular nature of the spirit required extensive development and validation. “This was achieved, both under laboratory and pilot scale conditions at the Midleton Distillery plant in order to counteract the impacts of temperature and pressure on certain key aromatic components” said GEA spokesperson, David Scheiby. “This resulted in the achievement of a new technological milestone, with the first commercial distilling installation by means of Mechanical Vapor Recompression – or MVR, a heat pump – whereby energy is recovered mechanically and reintroduced back into the distillation column – an almost “virtuous circle” for the recovery and reuse of latent heat.”

The new grain distillation process has replaced and more than doubled the former distillery capacity. “Remarkably, the unit delivered spirit, within specifications, from its very first “hot” run – within a matter of hours of its first fermented mash fill”, said Tommy Keane.

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Dear partners,

We would like to inform you that in the framework of preventive measures aimed at effectively addressing the spread of “Covid19” disease and in accordance with the National Public Health Organization guidelines (https://eody.gov.gr/), our company is committed to ensure public health, safety of its partners and employees. Therefore we have recommended the fulfillment of our employees' tasks through teleworking.

The duration of this measure is initially set from 17.03.2020 to 30.04.2020

The design provides full operation, but due to special conditions, delays in specific tasks or communication may occur.

Our company will strive to keep its operation uninterrupted and secure by serving its clientele in ways and timeframes that are judged possible.

We thank you for understanding and we remain at your disposal.

Αγαπητοί Συνεργάτες,

Θα θέλαμε να σας ενημερώσουμε ότι στο πλαίσιο μέτρων πρόληψης με σκοπό την αποτελεσματική αντιμετώπιση εξάπλωσης του κορωνοιού και σύμφωνα με τις οδηγίες υγιεινής & ασφάλειας που έχει ορίσει ο ΕΟΔΥ (https://eody.gov.gr/), η εταιρία μας για να διασφαλίσει τη δημόσια υγεία, την ασφάλεια των συνεργατών και των εργαζομένων της, συστήσαμε την εκπλήρωση των καθηκόντων των εργαζομένων μας, μέσω τηλεργασίας.

Η διάρκεια του συγκεκριμένου μέτρου ορίζεται αρχικά από τις 17.03.2020 έως τις 30.04.2020

Ο σχεδιασμός προβλέπει πλήρη λειτουργία, ωστόσο εξαιτίας των ειδικών συνθηκών, ενδέχεται να παρουσιαστούν καθυστερήσεις σε συγκεκριμένες εργασίες ή και στην επικοινωνία.

Η εταιρία μας θα προσπαθήσει να διατηρήσει αδιάληπτη και ασφαλή την λειτουργία της, εξυπηρετώντας το πελατολόγιο της με τρόπους και σε χρονικά πλαίσια που κρίνονται δυνατά.

Σας ευχαριστούμε για την κατανόηση και παραμένουμε στην διάθεση σας.