Although continuous production is becoming the technology of choice for many companies, most personal care product manufacturers still use the well-established but time-consuming batch-based process to make shampoos. So, when a leading cosmetic and personal care product supplier decided to improve its productivity, GEA was asked to design and build a continuous shampoo mixing system to replace its existing batch process.

Wishing to scale-up production, reduce costs and remain at the forefront of cosmetic production technology, the new plant was required to incorporate a continuous mixing process and thereby decrease the inter-batch cleaning requirements, saving time and significantly improving yield. Maintaining the correct product recipe to within strict margins (less than 1%) was paramount. GEA’s challenge was to ensure that the ingredients for each blend could be accurately mixed together in a constant flow, which was achieved using a sophisticated calibration system employing a series of volumetric flow meters and a progressive cavity device to maintain pumping accuracy.

CRUNCH TIME FOR SHAMPOO AND CONDITIONER SUPPLIER

“As the client wanted to strengthen its market position” noted a GEA spokesperson, “we scaled-up and increased the shampoo mixing process capability beyond the original 10 tonne batch system to a continuous one. Although some initial capital expenditure was required, the economies of scale and operational savings will ensure a rapid return on investment.” The new system has tripled the company’s capacity and represents a technical first for manufacturers in the region.

Crunch Time for Shampoo and Conditioner Supplier

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Dear partners,

We would like to inform you that in the framework of preventive measures aimed at effectively addressing the spread of “Covid19” disease and in accordance with the National Public Health Organization guidelines (https://eody.gov.gr/), our company is committed to ensure public health, safety of its partners and employees. Therefore we have recommended the fulfillment of our employees' tasks through teleworking.

The duration of this measure is initially set from 17.03.2020 to 30.04.2020

The design provides full operation, but due to special conditions, delays in specific tasks or communication may occur.

Our company will strive to keep its operation uninterrupted and secure by serving its clientele in ways and timeframes that are judged possible.

We thank you for understanding and we remain at your disposal.


Αγαπητοί Συνεργάτες,

Θα θέλαμε να σας ενημερώσουμε ότι στο πλαίσιο μέτρων πρόληψης με σκοπό την αποτελεσματική αντιμετώπιση εξάπλωσης του κορωνοιού και σύμφωνα με τις οδηγίες υγιεινής & ασφάλειας που έχει ορίσει ο ΕΟΔΥ (https://eody.gov.gr/), η εταιρία μας για να διασφαλίσει τη δημόσια υγεία, την ασφάλεια των συνεργατών και των εργαζομένων της, συστήσαμε την εκπλήρωση των καθηκόντων των εργαζομένων μας, μέσω τηλεργασίας.

Η διάρκεια του συγκεκριμένου μέτρου ορίζεται αρχικά από τις 17.03.2020 έως τις 30.04.2020

Ο σχεδιασμός προβλέπει πλήρη λειτουργία, ωστόσο εξαιτίας των ειδικών συνθηκών, ενδέχεται να παρουσιαστούν καθυστερήσεις σε συγκεκριμένες εργασίες ή και στην επικοινωνία.

Η εταιρία μας θα προσπαθήσει να διατηρήσει αδιάληπτη και ασφαλή την λειτουργία της, εξυπηρετώντας το πελατολόγιο της με τρόπους και σε χρονικά πλαίσια που κρίνονται δυνατά.

Σας ευχαριστούμε για την κατανόηση και παραμένουμε στην διάθεση σας.